Mercedes S-Class W-140

1991-1999 of release

Repair and operation of the car



Mercedes S-Class
+ Mercedes-Benz cars of the class S (W-140)
+ Operation manual
+ Routine maintenance
+ Engine
+ Cooling systems, heating
+ Power supply system and release
+ Engine electric equipment
- Gear shifting box
   Specifications
   Removal and installation of the transmission
   Forward cover of the transmission - an installation detail
   Removal and installation of a back cover of the transmission
   - RKPP 717.438
      Removal and installation of an intermediate case
      Check of a gap of the leading and intermediate shaft
      Dismantling and assembly of the conducted shaft
      Removal and installation of leaders and the conducted gear wheels
      Replacement of the RKPP ball bearings with No. 6141001
      Replacement of conic roller bearings of the transmission to No. 6141000
      The gear shifting mechanism - details of installation of elements
   + RKPP 717.454
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment






Removal and installation of leaders and the conducted gear wheels

The conducting and conducted RKPP gear wheels to No. 0210417

Removal

The conducting and conducted transmission gear wheels to No. 0210417

2 — the Leading shaft
20 — the Conducted shaft
40 — the Intermediate shaft
101, 114, 119 — Bolts
102, 103a, 110, 112 — Laying
103 — the Shaft
106 — the Finger
107 — the Blocking lever
108, 118 — the Plug

109 — the Blocking sheet spring
111 — the Nut
113 — the Blocking bearing
115 — the Sealing ring
116 — the Cover
117 — the Lever of inclusion of the 3/4th of transfers
120 — the Lever of inclusion of the 1/2nd of transfers


 PERFORMANCE ORDER

1. Remove the blocking bearing (113).
2. Remove the lever of gear shifting (117) and a shaft (103) of the 1/2nd of transfers.
3. Take the conducted shaft (20) from the transmission case.
4. Remove the lever of gear shifting (120) and a shaft (103) of the 3/4th of transfers.
5. Remove the lever with a fork and the coupling of gear shifting of the 3/4th of transfers.
6. Remove an intermediate shaft (40) from the transmission case.
7. Remove the leading shaft (2) with the conic roller bearing and a ring of the synchronizer of the 4th transfer.
8. By means of a drift beat out external holders of bearings of an intermediate and leading shaft from the transmission case.
9. Turn off a nut (111), a vypressuyta and remove a finger (106) with a blocking sheet spring (109), the blocking lever (107), the plug (108) and laying (110).

Installation

 PERFORMANCE ORDER

1. Install the blocking lever (107), a blocking sheet spring (109), the plug (108) and laying (110) on a finger (106). Press a finger (106) through the transmission case from within and fix it by a new nut (111).
2. Install an intermediate shaft (40) in the transmission case.
3. Fix the coupling (10) with a fork (13) and the lever (14) on the leading shaft and the synchronizer so that the groove in the coupling (10) was directed up.
4. Insert a shaft (103) inclusions of the 3/4th of transfers to the transmission case. You will grease a bolt (101) with sealant and screw it.
5. Insert the lever (117) of inclusion of the 3/4th of transfers so that it was hooked with gear shifting lever vents. Insert the plug (118), grease a bolt (119) with sealant and tighten it.
6. Insert the leading shaft (20) into the transmission case.
7. Establish a shaft (103) inclusions of the 1/2nd of transfers to the case of the transmission (101), having greased it with sealant, and tighten a fastening bolt.
8. Install the lever of inclusion (117) of the 3/4th of transfers so that it was hooked with gear shifting lever vents. Insert the plug (118), grease a bolt (119) with sealant and tighten it.
9. Insert the blocking bearing (113) into the transmission case so that one ball was established towards a nut from top to bottom.
10. Tighten the blocking bearing (113) a bolt (114).

The conducting and conducted RKPP gear wheels from No. 0210418 on No. 6141000

Removal

The conducting and conducted RKPP gear wheels

from No. 0210418 on No. 6141000
2 — the Leading shaft
20 — the Conducted shaft
40 — the Intermediate shaft
101, 114, 119 — Bolts
102, 103a, 110, 112, 122, 123 — Laying
106 — the Finger
107 — the Blocking lever
108, 118 — the Plug
109 — the Blocking sheet spring

111 — the Nut
113 — the Blocking bearing
115 — the Sealing ring
116 — the Cover
117 — the Lever of switching of 3-/4-y transfers
120 — the Lever of switching of 1-/2-y transfers
121 — Pruzhina
124 — the Persistent bearing
125 — the Needle bearing
126 — the Disk
127 — the Lock ring
128 — the Ball bearing


 PERFORMANCE ORDER

1. Remove the blocking bearing (113).
2. Remove the lever of gear shifting (117) and a shaft (103) of the 1/2nd of transfers.
3. Take the conducted shaft (20) from the transmission case.
4. Remove the lever of gear shifting (120) and a shaft (103) of the 3/4th of transfers.
5. Remove an intermediate shaft (40) from the transmission case.
6. Remove the leading shaft (2) with the conic roller bearing and a ring of the synchronizer of the 4th transfer.
7. Remove the needle bearing (125) and a disk (126) from the leading shaft (2).
8. Remove the needle bearing (125), the persistent bearing (124), laying (122), (123) and a spring (121) from the leading shaft.
9. Take an external holder of the bearing from intermediate and leading shaft by means of a drift.
10. Turn off a nut (111), a vypressuyta and remove a finger (106) with blocking foliage a spring (109), the blocking lever (107), the plug (108) and laying (110).

Installation

 PERFORMANCE ORDER

1. Install the blocking lever (107), a blocking sheet spring (109), the plug (108) and laying (110) on a finger (106). Press a finger (106) through the transmission case from within and fix it by a new nut (111).

2. Using a drift, accurately hammer an external holder of the bearing until it does not act approximately on 2 mm (for an intermediate shaft) and on 6 mm (for the leading shaft).
3. Insert the leading shaft (2) with the conic roller bearing and the synchronizer of a plant louse of inclusion of the 4th transfer to the transmission case.
4. Install an intermediate shaft (40) in the transmission case
5. Fix the coupling (10) with a fork (13) and the lever (14) on the leading shaft and the synchronizer so that the groove in the coupling (10) was directed up.
6. Insert a shaft (103) inclusions of the 3/4th of transfers to the transmission case. Grease a bolt (101) with sealant and screw it.
7. Insert the lever (117) of inclusion of the 3/4th of transfers so that it was hooked with gear shifting lever vents. Insert the plug (118), grease a bolt (119) with sealant and tighten it.
8. Insert the conducted ox (20) into the transmission case.
9. Establish a shaft (103) inclusions of the 1/2nd of transfers to the transmission case, having greased it with sealant, and tighten a bolt of fastening (101).
10. Install the lever of inclusion (117) of the 3/4th of transfers so that it was hooked with gear shifting lever vents. Insert the plug (118), grease a bolt (119) with sealant and tighten it.
11. Insert the blocking bearing (113) into the transmission case so that one ball was established towards a nut from top to bottom.
12. Tighten the blocking bearing (113) bolts (114).

The conducting and conducted RKPP gear wheels with No. 6141001

Removal

The conducting and conducted RKPP gear wheels with No. 6141001

1a, 128 — Ball bearings
1b, 127 — Lock rings
2 — the Leading shaft
20 — the Conducted shaft
40 — the Intermediate shaft
101, 114, 119 — Bolts
102, 103a, 110, 112, 122, 123 — Laying
103 — the Shaft
106 — the Finger
107 — the Blocking lever
108, 118 — Plugs

109 — the Blocking sheet spring
111 — the Nut
113 — the Blocking bearing
115 — the Sealing ring
116 — the Cover
117 — the Lever of switching of 3-/4-y transfers
120 — the Lever of switching of 1-/2-y transfers
121 — Pruzhina
122a — the Plug
125 — the Needle bearing
127 — the Lock ring
128 — the Ball bearing


 PERFORMANCE ORDER

1. Remove the blocking bearing (113).
2. Remove the lever of switching (117) and a shaft (103) of the 1/2nd of transfers.
3. Remove a lock ring (127) of the ball bearing (128) of an intermediate shaft (40).
4. Remove the forward ball bearing (128) from an intermediate shaft (40).
5. Take the conducted shaft (20) from the transmission case.
6. Remove the lever of switching (120) and a shaft (103) of the 3/4th of transfers.
7. Remove the lever with a fork and the coupling of switching of the 3/4th of transfers.
8. Remove an intermediate shaft (40) from the transmission case.
9. Remove the leading shaft (2) from the transmission case.
10. Remove the needle bearing (125) and the plug (122a) from the leading shaft (2).
11. Turn off a nut (111) and remove a finger (106) with a blocking sheet spring (109), the blocking lever (107), the plug (108) and laying (110).

Installation

 PERFORMANCE ORDER

1. Install the blocking lever (107), a blocking sheet spring (109), the plug (108) and laying (110) on a finger (106). Press a finger (106) through the transmission case from within and fix it by a new nut (111).
2. Fix the needle bearing (125) and the plug (122a) on the leading shaft (2).
3. Press on the leading shaft (2) the ball bearing (1a), establish a lock ring (1b) and install the leading shaft (2) in the transmission case.
4. Install an intermediate shaft (40) in the transmission case.
5. Fix the coupling (10) with a fork (13) and the lever (14) on the leading shaft and the synchronizer so that the groove in the coupling (10) was directed up.
6. Insert a shaft (103) inclusions of the 3/4th of transfers to the transmission case. Grease a bolt (101) with sealant and screw it.
7. Insert the lever (117) of inclusion of the 3/4th of transfers so that it was hooked with gear shifting lever vents. Insert the plug (118), grease a bolt (119) with sealant and tighten it.
8. Insert the leading shaft (20) into the transmission case.
9. Establish a shaft (103) inclusions of the 1/2nd of transfers to the transmission case. Grease a bolt (101) with sealant and screw it.
10. Install the lever of inclusion (117) of the 3/4th of transfers so that it was hooked with gear shifting lever vents. Insert the plug (118), grease a bolt (119) with sealant and tighten it.
11. Tighten a press 124 589 0931 00 on an intermediate case and record an intermediate shaft bolts.
12. Press the ball bearing (128) in a bearing saddle on an intermediate shaft by means of a press 124 589 00 15 00. Move bolts of fastening of a press 124 589 09 31 00 on an intermediate shaft approximately on 2 cm back. Press against the stop the ball bearing (128) in the transmission case.
13. Establish a lock ring (127).
14. Insert the blocking bearing (113) into the transmission case so that one ball was established towards a nut from top to bottom.
15. Tighten the blocking bearing (113) bolts (114).




58b5488c